Masterbatch Dispersion Tester is to flow the polymer base mixture containing certain concentration of pigment through the extruder equipped with melt pump and filter screen assembly supported by porous plate, there is a melt pressure sensor installed at the front end of the filter screen assembly, the difference between the starting pressure (test substrate) and the pressure measured by the sensor after the melt pump and before the small group of screen assemblies is the filtration pressure value (FPV), the size of which characterizes the dispersing effect of masterbatch, the smaller the value is, the better the dispersibility is. The smaller the value, the better the dispersion.
Masterbatch Dispersion Tester Small Lab Disperser
Product Performance:
1, masterbatch dispersion tester melt pump is driven by servo motor, accurate speed control;
2, the host is driven by servo motor, optimized structure of the screw, high processing precision, double guarantee pressure stability;
3, with manual plate screen changer, screen plate by nitriding treatment, high hardness, wear-resistant;
4、Precision brand melt pressure sensor, high accuracy of melt pressure measurement;
5, high specification electrical control requirements to ensure the stability of the system operation;
6, the configuration of the Windows system operating computer, a pre-installed mapping software.
Application scope:
1, color masterbatch dispersion tester is suitable for filler material dispersion test;
2, film preparation process quality inspection and control;
3, color masterbatch quality inspection and control;
4, Spinning masterbatch dispersibility test;
5, bi-directional stretch film with masterbatch dispersion testing.
Main technical indicators:
Model: LCMSI-35/05
Applicable materials: PP, PA6, PA66, PET, PS, PE, etc.
Screw diameter: 20mm
Screw L/D ratio: 28
Screw speed: 0-100rpm
Rated flow rate of melt pump: 60 cm³/min (5cc)
Melt pump drive power: 0.75kw
Melt pump pressure measurement range: before the pump: 0-100bar; after the pump: 0-300bar
Pressure measuring range/precision: 0-50mpa, 0.5% f.s.
Heating/cooling mode: electric heating/blower cooling
Operating temperature: room temperature-350℃
Temperature control accuracy: ±1℃
Filter plate 1: double-layer mechanism, filter layer 615×108 mesh
Screen plate 2: double-layer mechanism, filter layer 615×132 mesh
Screen plate 3: three-layer structure, filter layer 165×1400 mesh
Output: 5kg/h
Main motor power: 3kw
Control mode: SIEMENS PLC control
Working voltage: three-phase 380VAC±10%, single-phase 220VAC±10%, 50Hz
Rated power: about 12kw
Length×Width×Height：1215mm×635mm×1265mm
Weight of the whole machine: about 450kg
Ltd. is a professional polymer materials processing and molding laboratory equipment design, development, production, sales and service in one of the comprehensive * enterprise.
Zero one time has a number of senior engineers as a technical adviser for regular technical guidance, * and domestic and foreign universities and colleges for cooperation, research and development and design of a series of high-precision laboratory extruder equipment. Such as electric roller, twin-screw mixing extruder, three-screw mixing extruder, desktop double-roller opener, torque rheometer, color masterbatch disperser and other related standard equipment, but also according to the characteristics of different materials, design and development of non-standard experimental and production equipment to meet customer needs.
Zero one time to manufacture each piece of equipment can realize the high standard performance requirements, the manufacturing process of each piece of equipment and non-standard equipment project progress are implemented strict quality control. The spare parts used in the equipment are strictly audited, and the outsourcing parts are supplied by * merchants, our suppliers are Siemens, Schneider, Nord, etc.. Each part of each piece of equipment is fully inspected; from design, procurement to production, focusing on every detail, the equipment we produce can meet the customer’s acceptance standards.
